We have discussed this at length with MVO and generated various versions of ratios/graphs to reach the final proposed profile. We weighted heavily on their advise and don't think its wise to turn this thread into deeper analysis as it will go on forever as who is more right and not able to move forward & get'er done. While it is true on paper math to drill holes(w/ no drawing to locate the holes makes us very nervous) in the knuckle to have more favorable arm length but the precision work needs to carry out is beyond reach of most(except Ti-dave) not to mention it might weaken the integrity of the stress level it was originally design for even though its strong forged alum the upright/knuckle takes a ton of repeated beating while in motion....who is responsible if tiny stress crack finds its way to total destruction going thru a turn flat out and that is not being responsible even if the new hole is not in the load path IMO no matter what the cost is. It can be a quick, much lower cost fix but with no drawings and FEA, do at your own risk.
An offset bushing on the existing hole is about as brave as we would go even that a FEA would be nice to have.
PM question answered below:
1) If enough people support this effort, would there be a special GB price for us?
The short answer is yes. Its like crowdfunding, its only fair for the early adopters for helping fund this project get a special price. We have the list for Phase 1 and we hope they will continue. Majority contributed $25 to help us complete Phase 1, thank you. The difference of this crowdfunding is we do have the best source willing to help us to make this part and they will deliver unlike some vendors in the past doing the disappearing act. If we have enough interests, this project will carry on and the final product will be "more affordable" for the early adopters.
The goal for P2F is not making money but rather bring a needed upgrade to those who see it and willing to help financially thus making it as affordable as we can. We do like to recuperate the R&D money in Phase 1 and we hope that will happen.
The $25 for Phase 1 donation is really small and that phase is complete. we are not asking any money for Phase 2 yet but to get more traction so Phase 2 can happen. We are not hiding anything but being as transparent as we can since this is a "group" effort not just P2F. The only drawback of this project is the stack up(tolerances) of all the components involved because we are measuring an existing/used oem steering rack instead of looking at an engineering drawing with proper dimensioning and designed tolerances. This prompted us to go with a complete new rack instead to eliminate all the possible problem areas. This will also make the part more expensive because a new housing needs to be designed but it is the only way to do it right.
An offset bushing on the existing hole is about as brave as we would go even that a FEA would be nice to have.
PM question answered below:
1) If enough people support this effort, would there be a special GB price for us?
The short answer is yes. Its like crowdfunding, its only fair for the early adopters for helping fund this project get a special price. We have the list for Phase 1 and we hope they will continue. Majority contributed $25 to help us complete Phase 1, thank you. The difference of this crowdfunding is we do have the best source willing to help us to make this part and they will deliver unlike some vendors in the past doing the disappearing act. If we have enough interests, this project will carry on and the final product will be "more affordable" for the early adopters.
The goal for P2F is not making money but rather bring a needed upgrade to those who see it and willing to help financially thus making it as affordable as we can. We do like to recuperate the R&D money in Phase 1 and we hope that will happen.
The $25 for Phase 1 donation is really small and that phase is complete. we are not asking any money for Phase 2 yet but to get more traction so Phase 2 can happen. We are not hiding anything but being as transparent as we can since this is a "group" effort not just P2F. The only drawback of this project is the stack up(tolerances) of all the components involved because we are measuring an existing/used oem steering rack instead of looking at an engineering drawing with proper dimensioning and designed tolerances. This prompted us to go with a complete new rack instead to eliminate all the possible problem areas. This will also make the part more expensive because a new housing needs to be designed but it is the only way to do it right.
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