thanks GraemeD - connectors with a back door, learn something every day!
The gains after tuning the PGM-FI and installing the RDX injectors were 14 hp but my tuner guessed that almost none of that came from the injectors. During the baseline run with the stock injectors, the PGM-FI wasn't tuned for the engine's current mechanical configuration. Then the RDX injectors were installed and the PGM-FI was tuned. How much of the 14 hp gain came from the injectors and how much from the tune is impossible to say. If someone spent the money to tune the PGM-FI for the stock injectors, then installed RDX injectors without changing anything else, and re-tuned the PGM-FI, then we'd have a good idea what gains the RDX injectors alone bring.
A friend of mine came along with his NSX while mine was on the dyno and my tuner recommended against his installing 410cc RDX injectors. I like the idea of a better spray pattern and better atomization but the turbo RDX injectors do seem to have some downsides. With the turbo RDX injectors installed and their latency entered into the PGM-FI, my RPM at idle isn't quite as solid as it was with the stock injectors. When the RDX latencies were reduced a bit in the PGM-FI, the idle speed was completely solid but I don't know what knock-on effects entering the wrong latency has so they're now back up where they probably should be. Furthermore, while driving today, my engine threw a CEL code 44 - "Rear Fuel Supply System". I'll have to see what's causing that now.
Given the issues I've experienced, I'm toying with the idea of going back to stock NSX injectors. If I do that, I'd have the PGM-FI reprogrammed and then we'd have a comparison between an optimized RDX tune and an optimized NSX tune so we could see how many horsepower the injectors really bring. On the other hand, modern 310cc naturally aspirated RDX injectors (part number 16450-R70-A01) may be worth a shot as well after having their flow rate and latency / dead time measured.
If you want to keep the OEM PGM-FI and add an AEM F/IC piggyback, what do you expect that can do better than just reprogramming the maps in the PGM-FI? Honda probably tested every cell in every map of the PGM-FI and we're not going to be able to duplicate that effort regardless what route we go. Of the options we have - an AEM F/IC, a standalone engine management system, or just reprogramming the maps in the PGM-FI - reprogramming the maps in the PGM-FI seems to be the most elegant solution to me and I don't see any downsides to that route for naturally-aspirated engines. If you're not happy, you can always just put the OEM maps back on the chip.
Yes, the peak gain was 14 hp but there were solid gains everywhere. The torque curve was basically just shifted upwards a bit.
My tuner didn't experiment with various ignition maps. He just copied in the ignition maps from a 1994 JDM NSX. Honda strongly recommended those NSXs be run on Japanese super premium gasoline, which supposedly usually has close to 100 RON. 100 RON is what I routinely fill my NSX up with so it seemed like a good match. Your point about less ignition timing is a good one, though. Perhaps the better atomization of the RDX injectors results in a faster flame front so if maximum cylinder pressure is developed significantly earlier, JDM super premium ignition maps may actually be counterproductive. Hmmm… Have you seen any research regarding how much optimal ignition advance changes based on atomization if knock were not an issue? Does improved atomization increase a gasoline engine's propensity to knock at a given ignition timing? I could always go back to the USDM ignition maps I was running before and see how those impact power.
Without looking into injector duty much, at 8000 rpm at full throttle the value in the appropriate fuel map is about 9870, which I assume is microseconds. In the OEM map, the value is about 13230. At 8000 rpm, the engine completes one complete cycle (two revolutions) every 15000 microseconds. So at full throttle the injectors probably spray at the back of closed intake valves a good percentage of the time. Is that correct?
By the way, my tuner reduced the injector latency settings in my chip so that they are now close to the settings for stock NSX injectors. Like that, the CEL light doesn't come on anymore and my idle is much more stable. The only issue I have with the idle now is that the rpm swing up and down a couple of times if I force the air conditioner to turn on at idle when the engine is stone cold. Other than that, all is good. It seems my PGM-FI really didn't like the RDX latency settings posted here: http://honda-tech.com/engine-management-tuning-124/rdx-injector-dead-time-test-results-2742347/. I wonder what the correct latency settings would really be for the turbo RDX injectors. If someone has the latency measured again, it would be good to measure the latency of the stock NSX injectors as well.
Yes, my compression ratio is pretty much stock. Comptech milled my heads a bit when they ported and polished them back in 1995 but only increased the compression ratio to something like 10.6:1. I don't trust the absolute numbers dynos spit out so I asked a friend with a bone stock NA1 five speed to come along and have his NSX tested on the same dyno within half an hour of mine. For what it's worth, my car supposedly put 26.1% more power to the rollers than his. If his car generates 270 hp at the crank, mine should generate something like 340, as you guessed.
1. Myself and DDozier did a scientific before and after RDX injector power test. The car we tested on was running extremely well on the stock injectors before we started. It was mostly stock with headers and it dyno'd 276whp IIRC. The only change made was installation of RDX injectors and a mathematical re-scale of the 5 stock fuel maps. There was a noticeable, across the board gain of 6ft/lbs of torque that could only be attributed to the injector atomization improvement. We weren't able to squeeze anything else significant out of it with timing changes leading us to believe that there was a flow bottleneck and/or some heat soak issues.
2. The injector latency settings are not correct in the link you posted.
3. I believe the fuel flow at low pulse widths with the RDX injectors doesn't follow a linear path like the stock injectors do. I haven't had the time to work out the details but in experimentation, leveling out the low load, low RPM areas of the fuel maps as well as adjusting timing accordingly has resulted in stable idle. I believe whats causing the unstable idle is a variation of manifold pressure caused by "curve" in the low pulsewidth fuel flow which causes a feedback loop (the idle surging). Simply scaling the factory fuel maps isn't enough to compensate.
4. If your tuner tuned the fuel maps with stock-like injector latency settings I can assure you the tune will need to be completely re-done once the correct latency settings are entered.
5. The NSX uses a dynamic injector timing methodology that varies injector timing based on desired pulsewidth and RPM. Some settings have been defined in the public definition but they're mostly useless without a detailed description which I don't have time to write up unfortunately
-Matt
Since we are talking about idle quality, low RPM driveability and fuel economy, your feedback on further refinement isn't going to be very precise!
Oh, if you want to bump up your fuel rail pressure as has been talked about with this mod, then the latency and fuel injector flow curve will need to be adjusted further. Latency should increase, and the fuel injector non-linear flow curve will become even more apparent.