Nice product.
I'm running a Odyssey 680 until it's dead but it reminds me of the same question regarding the tray.
How does it behave in a crash scenario/hard impact? I also have a top mounting bar and it's suboptimal as I fear that I risk a short/fire after a hard impact. The mounting bar would be safer the other way around. Has this been adressed?
What's the expected lifetime of the battery with a tender?
I'm glad you asked this question, because it's very important in my opinion. We've designed the tray while keeping in mind that cars do get into accidents, and a battery is no joke in an accident scenario. This is why the tray is not as light as it could be if we just wanted to keep shaving metal off. It's a tradeoff of weight savings and strength.
Our computer simulated stress testing has gone well, but we aren't satisfied with just computer simulations. We have actually been planning a 30mph drop test, which hopefully if all goes as planned, we'll have it done by this week.
The way the battery and top bar are positioned, in a crash situation, for the tray to fail, the battery would have to tilt forward and stretch the stand-off bars to their failure point. Either that, or the battery casing would have to shatter. Also, the battery cables will provide another form of restraint if the battery is let go of the tray, I would guess they'd actually rip the terminals off if the forces were high enough for the tray to fail.
Keep in mind that we are dealing with a 5 pound battery not a 40 pound battery, so the forces are much less. I've actually been very curious about how a lead acid OEM battery behaves in a crash situation, but unfortunately have not been able to find any good data on the internet.
The reason why the bar is not rotated 90 degrees is because it would then block the charging port on the battery.
And, the battery has a 3 year warranty, but to be completely honest, I do not know the expected lifetime of the battery. I would guess that it could last 5+ years with proper battery care.
I did find an
article that says the expected lifespan is 5-7 years.
LiFePO4 (also known as Lithium Iron Phosphate) batteries are a huge improvement over lead acid in weight, capacity and shelf life. The LiFePO4 batteries are the safest type of Lithium batteries as they will not overheat, and even if punctured they will not catch on fire. The cathode material in LiFePO4 batteries is not hazardous, and so poses no negative health hazards or environmental hazards. Due to the oxygen being bonded tightly to the molecule, there is no danger of the battery erupting into flames like there is with Lithium-Ion. The chemistry is so stable that LiFePO4 batteries will accept a charge from a lead-acid configured charger. Though less energy-dense than the Lithium-Ion and Lithium Polymer, Iron and Phosphate are abundant and cheaper to extract so costs are much more reasonable. LiFePO4 life expectancy is approximately 5-7 years.