Hey Guys,
Well, I had done about 50 timing belts before the NSX, and the first time on the NSX was whole new ballgame
. You have gotten the majority of great advice already, so I will add a few things I learned following the comments above.
Crank Pulley - DanO says it all, the right tool for the right job. With the crank tool and the breaker bar (3/4"drive, w/4" extension, 3/4"-1/2"reducer, and a 19mm deep impact socket, one push of the right foot will have it off (Thanks Barnman)
Covers - "The Cube" I will tell you how I do it. The sequence of removal is front upper cover, LOOSEN rear upper cover, and MOVE to the side, REMOVE lower Cover, THEN REMOVE rear upper cover (Thanks MarkB)
Installation is reverse, upper rear cover installed out of the way FIRST, then install the lower cover.
Special note - the upper rear 10mm bolt holding the rear upper cover on is a bitch. (This bolt has the bracket for the rear 02 sensor on it, an ODBII car will make you more crazed then an ODBI car) I REMOVE the right swaybar mount completely, then you can move the engine up and down (see #2 above), with the floor jack to gain the best access. This is the bolt that will separate the men from the boys when it comes to patience
. This bolt took me 45 minutes to replace the first time. I suspect this is the one BrianK was thinking when he wrote: "If you can not stand spending an 1/2 hour just getting one bolt started you would be better off taking it in to have it done."
Aligning Cams - I have a set of special pins I had a machinist make up for me (took two revisions) that can be inserted into the cam pipes and hold the front intake and the rear exhasut cam at exactly TDC #1. When you replace the belt in the car things are really hard to see without severe parallex error, and having these cams pinned in place as a reference makes the job way easier. READ THE BOOK, READ THE BOOK, READ THE BOOK to install the timing belt. Do it EXACLTY as they say. Remember to remove the pin in the rear exhasut cam(if you use them), BEFORE you advance the rear exhaust cam to install the belt.
Coolant fill - Not a big deal, but I was taught a major tip by Mark Basch. Fill the system with the rear of the car HIGHER then the front, so the radiator is the lowest item. This is the difference between jerking around for hours to bleed it correctly vs. 20 minutes for a perfect bleed. ALSO: IMPORTANT BEFORE you start, warm the car up and have the heat on so the water valve is open. After you are finished warm the car up and make sure you have heat. This may require you to bleed the heater core a little more.
Also ALWAYS pressure test the system after you install a new water pump, right after. Do not install another bolt until you do. You are taking a huge risk if you do not test it. I will tell you a quick story. Spend 14 hours or so doing what I considered a perfect job t-belt, 60K service, etc. Took the car out, ran perfect. Got up the next morning and cried when I saw a puddle of coolant under the car!!
I HAD TO DO THE JOB OVER
. It was a bad water pump gasket, not sure it I ruined it going in, was defective out of the box, no matter, I HAD TO DO IT OVER. Totally sucked, DO NOT END UP THERE. It was about $100 for a nice tool for testing the coolant system for leaks. It would have saved me 8-10 hours of rework.
(Since I am a former Porsche guy: coolant, what's that??
LOL...)
I try my best to learn when myself or others make a mistake and share it. Please learn from this one
.
If you are serious about doing this yourself, private me at
[email protected] and we can go into as much detail as you like. I started a write up, DanO and a few other folks have it, but it really is not ready for "Prime" time yet. Just been too busy to get back to it.
HTH,
LarryB