Hi, Valhalla.
For your reference, followings are the basic on how the BRAKE LAMP warning circuit works.
Without starting the engine AND
without touching the Brake pedal, please put the IG sw into P2 (IG ON, lots of lights on the dash gauge).
The light bulb check mode is initiated including the BRAKE LAMP warning light and it will switch itself Off after a few seconds if the circuit is working fine.
This is regardless of whether you have dead brake bulb or not.
The brake light bulb failure detection is only triggered at the time when you operate the brake pedal.
Once the bulb failure is detected, it will be
latched until you switch off the IG sw.
Therefore, if your BRAKE LAMP warning light stays On even
before operating the brake pedal, you have a problem.
To be clear, as long as you have
at least one good brake light bulb on the car AND the failure detection feedback wire (ORN/WHT, mentioned later) is not broken all the way back to the dash gauge, the BRAKE LAMP warning light will switch itself Off after the bulb check mode in P2.
Even with the dead brake bulb, the BRAKE LAMP warning stays Off until you press on the brake pedal
for the first time after the IG sw went into P2 .
For this kind of phenomenon, it is best to distinguish whether the issue is within the dash gauge or not.
For this purpose, ideally, you want to check the behaviour of ‘BRAKE LAMP’ warning circuit at the green connector directly on the gauge assy but not easy to access them.
Because of this, what I normally recommend the owners is to carry out the following test at the 22pin grey connector located at the forward left corner of the boot/trunk behind the carpet.
Please note that if you turn the IG sw into P2 while this 22pin connector is disconnected, you will trigger the ABS (and possibly the TCS, depending on the situation) warning light because the connection to the RR wheel speed sensor is disturbed.
Please make sure to erase the error code for the ABS (and TCS) controller(s) depending on the spec of your NSX.
For 91 - 99 models, you need to pull out the ABS 2,3 fuse or disconnect the battery in order to erase the error code.
For the later spec ABS (one body, 00+ models or if you have upgraded your ABS), you can’t erase the error code by pulling out the fuse or disconnecting the battery/controller.
You must follow the specific sequence involving the IG sw, brake pedal and the SCS terminal.
If you triggered the TCS warning light for some reason, 91 - 94 models will be handled at the same time when you pulled the ABS 2,3 fuse.
For the DBW model (95+), the TCS is done within the ECU so you will need to pull the CLOCK fuse addition to the ALB2,3 fuse in order to erase all of the error code.
Now back to the main topic......
First, please check the status of the
female terminals at the 22pin connector. If you have spare 090 size mating male terminal, that's great.
If not, please use wooden pick or something non-conductive in order to prevent short circuit.
For some reason, Honda used non-WPC (Water Proof Connector) inside the boot.
As you know, inside the boot, condensation can happen and moisture + oxygen will eventually eat up part of the female terminal resulting in intermittent connection. You may see green debris around the edge of the terminal, like the patina corrosion.
You may find part of the female terminal falling out of the connector. Normally, it's the flat spring loaded section of the female terminal that gets corrosion and breaks off.
Because it's the main parts making good connection to the mating male terminal, once this happens, you are no longer going to get good connection and result in intermittent signal.
I saw BRAKE LAMP warning light triggered despite all light bulbs and bulb sockets in healthy condition, ABS/TCS lights triggered by the intermittent RR wheel speed sensor signal although the sensor itself was fine, etc.
All of these were due to the broken female terminal at this 22pin connector.
Next, locate the Orange/White (ORN/WHT) wire within this connector.
Out of 22pin, 1 (or 2) of them is (are) blank and 20 of them are placed in two rows.
Just below the locking tab, you will find two terminals placed in a single row.
One of them is the ORN/WHT wire.
Connect this ORN/WHT wire to the GND. You should have very good nearby GND like this.
It could be hard to see in the above photo but there is a mating male terminal inserted to the 22pin connector where the ORN/WHT wire is located and the black jumper wire with alligator clips is being used to connect the mating terminal to the GND point.
Carry out the above P2 (IG sw On) bulb check mode test.
Again no need to start the engine.
While having the ORN/WHT wire connected to the GND, it doesn’t really matter whether you touch the brake pedal or not because the BRAKE LAMP warning circuit is forced to switch itself Off by the connection of ORN/WHT wire to the GND (if the circuit is operating fine).
This is the same even with the dead brake bulb because the detection of the bulb failure will be ignored for the same reason above.
The light bulb failure detection module (the brown square parts) mounted on the each tail light assy is the one creating the GND connection of the ORN/WHT wire when all brake bulbs are fine.
For taking the photo, I disconnected this 22pin connector but if you want to avoid getting the ABS warning light like described above, you could GND the ORN/WHT wire without disconnecting the 22pin connector if you can insert something from the wire side (from the back) of the
female terminal as long as you are 100% sure that nothing is disturbing the GND level by the ORN/WHT wire on the mating male terminal.
If your BRAKE LAMP warning light switches itself Off, then your problem is after this 22pin connector towards the tail light assy. Possibly the ORN/WHT wire was cut somewhere around the tail light assy.
If the warning light stays On, your issue is before this 22pin connector.
While it is very likely to be the gauge assy, there is still a chance of broken ORN/WHT wire between the gauge assy and this 22pin connector.
This is the reason why I initially recommended testing this at the green connector directly on the gauge assy as mentioned above.
Personally, I strongly recommend
not to disable this BRAKE LAMP warning light.
Not only it’s for the safety reason for yourself as well as for the drivers in other cars behind you (in case you really have faulty brake light bulb) but also quite often, it’s the first sign of the capacitor leakage on the dash gauge.
The leaked acid will damage the BRAKE LAMP warning light circuit and despite all of the brake light bulbs in healthy condition with no obvious corrosion at the bulb socket, this warning light will be triggered intermittently.
If you ignore the first sign of the symptom or disable it by the means of black tape, GND wire, etc, it will eventually disappear.
Then, the damage will progress even further without being noticed and one day, you will start getting ‘door not closed’ indicator even when the door is fully closed.
Sometimes, you will get other ‘not closed’ indicator for the boot, eng glass hatch, hood together with or instead of the 'door not closed' one.
By this time, the damage is really serious and you could experience the small fire at the dash gauge.....
Hope it’s not the case for your issue but…..
(above 2 photos are courtesy of Mr Toyoizumi at T3TEC, Japan.)
Ideally, you want to take out the dash gauge and put it on the simulator.
In Japan, already more than 75 gauges went through the refurbishment service offered by T3TEC, Japan.
Kaz