I met someone from Bilstein Germany and asked him what could be causing the squishy squeaking noise coming from my front shock absorbers when the car is cold. He mentioned various potential causes, all of which have been brought up in this thread before:
- After installing the shocks, tighten the nuts and bolts again only when the suspension is loaded – preferably by having the car resting on its four wheels
- Make sure the springs are properly centered in their hats
- Make sure the rubber spring seat is properly rotated to match up with the last coil of the spring
- Make sure all the bushings are lubricated
But then he mentioned one last thing that was new:
- Sometimes, when the dampers are cold, the damper rod may squeak as it moves past the rubber seal at the top of the damper body
To test whether that’s the cause of the squeak in my case, he suggested I spray a shot of silicone at the seal. I did that and also lightly sprayed some silicone on the damper rod itself. While I was at it, I sprayed up inside the bellows to make sure the bump stop is coated and I also doused the rubber seat above the spring.
Success! The squishing squeaking noise my car made before it warmed up seems to be gone now. The suspension is quiet as soon as I set off on a drive.
If the noise comes back (since silicone spray is not particularly long-lasting), I’ll use a grease next time. Öhlins makes a grease they recommend be applied to the damper rods and o-rings of their shock absorbers to reduce friction and that sounds like the perfect product for the job. I won’t put it on my rear shock absorbers as preventative maintenance, though. My rear shock absorbers have always been quiet and since grease will attract dirt, I won’t apply it unless I have to.