............The model you have is by far our best performing on terms of reliability, consistency, and oil consumption...........A typical new engine will use ~ 1 qt in the first 1000 miles and taper down to less than 1/4 qt every 1000-2000 miles (forged pistons will always exhibit higher than factory oil consumption because of the growth characteristics - compared to the factory cast hypereutectic piston - the forged piston has a greater coefficient of thermal expansion making them smaller in the cylinder bore until they reach operating temperature). .........
A couple things I saw from your post:
- you cannot measure a coated piston the way you describe. The buildup of the coating varies approximately .001-.002", and this is not the true size of the piston. You state that the bore did not exceed 90.5mm, however, did you verify this? Customers have made the mistake of measuring the piston, then adding piston-wall clearance when in fact the piston has the clearance already built in (ie. .003" per side less than the spec of 90.5mm). This would result in the piston-wall clearance being double - .006"/side. Adding the coating will also make the piston-wall greater than what is recommended.
- please explain how you did your measuring of mass - I don't see how 8 gram is possible
- please verify the installation of the oil ring set - the oil ring rails should be at least 90 degrees apart and the expander must be properly butted, not over lapped.........