Blimey......... got nothing for ages and now lots of replies all in a day !!
OK so here's my answers to most questions I think.
Billy is totally right, this sequential gearset doesn't change the need for a clutch. In fact I think having a clutch is great as it offers the chance to pootle around town at whatever speeds you like.......accelerate, clutch in, either push the lever or pull the paddle and then let the clutch back out however fast or slow you like............ so in that mode of driving it really offers you the same driving experience you already get.
Now if you really wanted to drive it flat out, you simply accelerate and then push the lever or pull the paddle with no clutch needed and you will obviously get a way more aggressive up change, but no clutch needed, so it'll offer you the option to drive how you like. The intention will be to have a fairly straight forward way (button on dash or certain process with paddles) to be able to drop from whatever gear you're in back to neutral as the issue a lot of people don't register when they first get a sequential is that theirs no skipping gears so jumping from 2nd to 4th isn't possible, you need to go through each gear on the way up and down. Now to me that's no big deal but to some it seems to be so making sure we can go from say 3rd to neutral when you roll up to a set of lights is a nice feature so it's been factored into thoughts as we see if this whole process is even possible.
And that's the stage we're still at, as I mentioned, we haven't even had chance to look at an OEM casing yet, but we will soon, it's really just an idea for our needs and I wanted to get an expression of interest for the street / track users as well as the dedicated track people out there.
It will be dog engagement........ its the only real way to do it effectively so there is a certain "clunk" when they engage relative to what some would be used to, but I doubt it'll really be an issue for most once you're rolling.........
Time saved on changes........ well this is the real eye opener for some people. We all think we're quite slick on our gearchanges, but at best usually it's a 500ms-600ms exercise to disengage the clutch, pull the gear and then clutch out and apply power again............. now at our local track we have 13 gear changes per lap or 6.5 seconds that the car isn't being pushed forward when it could be since we're changing gears. With a sequential gearset with flat shifting, that 6.5 seconds drops to around 1.5-2 seconds (100-150ms per change) so we gain 4 seconds on laptime with no extra effort !
Now that's a simplistic view of course and there are other factors that my see us not get that gain, but it will still be a massive gain in time....... and for us having a paddle shift means we can keep the hands on the wheel which is always good in a racing scenario...... not only that, the changes are so quick you can change up mid corner if you need to without upsetting the car which just isn't realistic in a manual car so there are other advantages, but the major one is time saved on the changes themselves.
As I said, it may end up being a big wild goose chase if it's not realistic to get a sequential setup into an OEM casing, but fingers crossed it's do able as I'm super excited about getting something cost effective for people to help take the NSX up a level on the track.
I would be almost certain that if it's possible that it would be a 5 speed...... I might be wrong, but as you mention I think strength of gears would be the biggest reason.
The guys making it are making us, well have already made us actually, a gearbox for our FZ12 supercar project and so that's where we've got to talk to them about the NSX options and they have worked with a well known UK company that specialises in sequential shift controls and so they will supply piggyback ECU to control the gearbox and shifts that will be tied into your engine ECU for ignition cuts etc so for the stick version that will be all you need. For the paddle shift version there will be added cost of course since the actuation of the gearbox will be controlled by their own ECU but will need extra parts to actuate the gears themselves and possibly some kind of air pump (but might be electric actuators, not sure yet)
So basic system will see a stick to operate the system with added cost around a paddle shift option. Oh yeah, forgot to add, this will be a closed loop system. For those that don't know what I mean, open loop means that when doing flat upshifts the ECU is programmed to wait for a certain time, lets say 200ms and then reapplies the power back without knowing if the gearchange has been made successfully which isn't ideal on a number of levels. With the help of sensors in the gearbox you can make a closed loop system where the ECU is signalled to cut power for a gearchange, the change happens and then sensors in the gearbox confirm the change has happened and then the ECU is told to reapply power........ if the change never happens then the ECU doesn't reapply the power which is the desired option as reapplying power mid shift can do some serious damage to the dogs and other parts of the box.
Hope that's answered everything !