My next big job is replacing the AC compressor. I've admittedly been putting it off because it seems like it'll be time consuming. Periodically I'll look through all the AC-related parts I have, get under the car and poke at it, planning the job out. Those planning sessions usually result in pretty heavy feature creep. You know, while I'm in there, _what else_ can I do? What else needs cleaning or internet shopping?
It's a slippery slope. I figured if I was dropping that front cross member, I might as well replace the oil pan with a baffled pan. If I'm doing oil stuff, I might as well think about how to set up an oil temp sensor as it could affect my oil pan decisions. Eventually I want to get an oil pressure sensor into the ECU and get rid of the pillar gauge. Would I run a temp sensor and a pressure sensor in the same place? etc.
This all led me down a number of oil-related
rabbit holes. I made some decisions, and I managed to get a couple things done.
Here's The Plan
1. Run an oil pressure sensor with the SoS relocation kit (covered in this post!)
2. Run an oil temp sensor in the pan
3. Remove all the junk that is now hanging off the stock oil cooler
4. Run all the sensors into the ECU through a couple open inputs through existing pathways in the harness (TPS, throttle angle, EGRL)
The oil temp sensor decision resulted in selling my bungless baffled pan, then ordering another CRF baffled pan with an 1/8" NPT temp sensor bung. That'll go on with the AC job.
Ultimately the oil pressure sensor project is independent of the AC/crossmember. The new pan is 3-6 weeks out, so the new oil pressure sensor was a good candidate knock out.
Hardware
I considered a whole bunch of different oil pressure sensor setups, but ultimately landed on using an aftermarket sensor along with the stock cluster gauge's sending unit, all bolted to the firewall. For reference, I wanted it to go in the spot circled in yellow, and best case, the sensors would hide behind the overflow tank.
SoS's relocation kit looked like a great starting point to get the sensor to the firewall. The goal was to have the oil line mount up at basically the same place it would if I ran it directly to the SoS sensor, but then run 2 sensors. I didn't want to have to make a line or get a custom one made.
I managed to find
a manifold (Nitra MRA-2CB-W) with 2 1/8" NPT ports spaced far enough apart that the sensors just fit next to each other. I landed on a
Lowdoller 150psi sensor as it seemed both cheap and had some good internet reviews.
All the parts ready to be mocked up in the car
I tried a couple different orientations, but this fit the best and required only a pretty simple bracket.
The bracket. The there is a 90deg tab on it in an effort to keep it from spinning on the firewall mounting point.
Then all mounted. There were a lot of steps here, but I got no pics. It turned out to be harder than I expected to get the old unit out, and the new one in. Mostly cause it was just an awkward location and I was trying to be clean. I had a pretty small time window available and had to get it totally finished and tested in that time. I was super careful and luckily had no leaks.
I ended up using the SoS sending unit. MotorMouth93 mentioned in another thread that the OG unit is more reliable than the SoS unit. I bought fittings and things, but once I was in it, using he SoS sensor turned out to be significantly easier, plus it was a better fit in the space available. I guess I'll cross that bridge if necessary--the gauge works now.
Software
The next step was to get those fresh oil pressure volts to the navpod's screen. I wanted to accomplish a few things with the next iteration of the navpod dash design:
* Show the oil pressure & MAP signals. Currently these are the metrics the pillar gauges are displaying. If these were on the navpod, I can totally remove the pillar gauges, which would be nice. They have their own control box which doesn't fit anywhere, and has its own wiring nest.
* Room for oil temp and fuel pressure.
* I generally wanted everything to have a chart. It's tough to watch all the metrics in the moment, so nice to see if there are any anomalies
* I want to see all the things, but still keep it reasonably un-cluttered
Well, this is what I came up with. I showed it to my dad and he was like, um, is it a space shuttle? I mean, yep. The downside is I only have really hasty, crappy photos of it. It's hard to get a good photo cause it's so bright.
It may be a bit much: overlaid charts, mins and maxes, and literally 4 different AFR metrics (digital and analog for both front and rear). We'll see what I pay attention to and cull later.
I ran the sensor through the Throttle Angle signal pathway into the D8 ECU pin. It's super nice because I don't need to run a single new wire. I made a little extension harness, then just plugged it in.
The ECU's available open inputs have the same issue I had with the TPS: they are crazy noisy, so that sucks. Fortunately there is a smoothing function in RealDash. Unfortunately, it does not work on min/max functions, so max oil pressure always shows 150psi.
You can even read it in full-sun! This was a 100deg day. Air temps are high! Turns out it runs a little rich while engine braking under 2k.....
Data
Now I have 2 aftermarket sensors
1. The new one covered in this post, hanging off the side of the block
2. The pillar gauge sensor is teed off the pressure switch port, which is used for the oil light
Anyone run sensors in different locations? Curious what I should be expecting for normal operation. Any idea on pressure behaviors at different points in the block?
Generally, the new sensor seems to go through a larger range than the pillar gauge sensor, the new sensor on the block shows a higher pressure at high RPM than the pillar gauge, etc.