First question (the easy one): what is the name of the caulk-like white sealer used to hold the plastic vapor barrier to the door inner? I've asked around at my local hardware store, assuming that it was a common item and haven't gotten any good answers.
Long story short: I was having a window regulator issue, where the rubber "feet" on the little metal trolley that moves the window up and down had worn away. After tearing into it, what I think was going on is that the regulator assembly was bound up (the four bolts holding the regulator were all aligned as far to one side of the mounting holes on the door as possible, and there was a lot of force required to get the metal piece of the regulator to bolt to the glass itself).
When I replaced the rubber "feet" on the regulator, the window really struggled and was very slow to close. This led me to believe that there is some side load, which caused the rubber feet to wear away prematurely. Another thing that seemed to give credence to this theory, was that if I loosened the regulator mounting bolts, the window closing/opening speeds improved dramatically. So I figured I needed to loosen the glass guides to ensure that there was no more misalignment/binding relative to the regulator.
I figured while I was at it I should also check the window adjustment/alignment relative to the door opening (especially when loosening and adjusting the window guides). And I found that the windows are far closer to the door opening in the horizontal dimension (the "B" dimension in the service manual) than specified, on the order of 5-6mm. Now I'm concerned that if I dial the windows back to the nominal specification I'm going to have wind noise or leak issues (which of course I won't be able to evaluate until everything is buttoned up again).
Any thoughts or similar experiences?
Long story short: I was having a window regulator issue, where the rubber "feet" on the little metal trolley that moves the window up and down had worn away. After tearing into it, what I think was going on is that the regulator assembly was bound up (the four bolts holding the regulator were all aligned as far to one side of the mounting holes on the door as possible, and there was a lot of force required to get the metal piece of the regulator to bolt to the glass itself).
When I replaced the rubber "feet" on the regulator, the window really struggled and was very slow to close. This led me to believe that there is some side load, which caused the rubber feet to wear away prematurely. Another thing that seemed to give credence to this theory, was that if I loosened the regulator mounting bolts, the window closing/opening speeds improved dramatically. So I figured I needed to loosen the glass guides to ensure that there was no more misalignment/binding relative to the regulator.
I figured while I was at it I should also check the window adjustment/alignment relative to the door opening (especially when loosening and adjusting the window guides). And I found that the windows are far closer to the door opening in the horizontal dimension (the "B" dimension in the service manual) than specified, on the order of 5-6mm. Now I'm concerned that if I dial the windows back to the nominal specification I'm going to have wind noise or leak issues (which of course I won't be able to evaluate until everything is buttoned up again).
Any thoughts or similar experiences?