MAJOR STONER said:
I think that the brakes on the NSX are a weak point and made from cheap materials. Just the other day, I was washing my car when I had a good look at them. My car has been on the road for three years and the calipers are all rusted and flaked, the rotor edges are rusted while the rotor's contact area is heavily grooved (which leads me to believe that the pads are too), I get crazy stiction after washing or rain, and there is that awful ABS pump noise. When I look at many other cars, the brakes look beefier and in much better shape.
Nonsense, NSX brake OEM are not a weak point.
Brake rotors rust just stitting there doing nothing. Not to mention that if you live in a costal area your prone to rust on the rotors and calipers. Also your brake wear and grooving of the rotor are signs of hard driving, or harness in the pads or rotors. If you are using genuine Honda Pads and rotors you shouldn't have a problem.
Now remember this also depends on your driving habits, and enviorment.
Brakes look 'Beefier' comapred to what?
Remember you are talking about an Engineering achievement that has been on the road proven 12+year and going strong. Look at how close the caliper sits between the rotor and the front wheel. Amazing! That is all I have to say... from what you mentioned above... Maybe its time to do your brakes!
From what I've learned over the years...
The floating design (OEM mostly) was designed by the car manufacturers essentially to make the caliper less expensive to produce. It applies the physics principle of "for every action caused an opposite and equal reaction happens." With this in mind they eliminated the piston(s) on one side of the caliper. This floating caliper is not solidly mounted, but slides back and forth on bushings. When braking force is applied, the piston push the brake pad on the primary side and the reaction is the rotor being squeezed from the force of the pad primary side allowing the horseshoe shaped caliper to slide on the bushings so the secondary pads is used to squeeze the rotor.
Non-floating calipers (i.e. 2, 4 or 6 piston) require a fixed mounting bracket. Most race applications use this type of caliper, because they are generally are made of aluminum which displaces the heat faster and requires both less pressure and less volume to operate. The floating design allows all the piston to be applied at the same pressure, because the pressure is equalized when pressure is applied, thereby allowing the rotor to be squeezed by opposing forces (piston on each side). Aluminum will displace heat 1.5 to 3 times faster than the cast iron or steel calipers. This is important when the rotors heat up to 1100 to 1200 degrees in a race car. Don't forget brake fluid has a boiling point of 550 to 700 degrees F. I don't think our street NSX's get this hot!
The NSX kinda falls to OEM floating type caliper. In order for the caliper to squeeze the rotor it has to use a floating design, otherwise it would only apply pressure from one side to the rotor. But at least here you've got 2 pistons instead of one. I could go on, and on with more master cylinder requirements, pressures etc. I'm not an brake engineer so...
The NSX engineers must know a thing or two about build cars, afterall the NSX has stood the test of time. A car designed in 1990 has changed very little to 2003...