Header coating

Joined
26 April 2001
Messages
4,060
Location
Columbus, Ohio
I know this has been covered before, but I don't know that any conclusion has been reached. Does anybody offer a header/exhaust coating that improves performance (real numbers) and what is their compatability with turbo/superC upgrades? Is one better than another? Relative to costs?

Just got my new Taitec headers and cat bypass pipes.
 
Header coating has more to do with protection of the headers from rust than performance. With headers made of steel rust was a big problem. With NSX headers made of Stainless Steel rust is no longer an issue. Diameter, length and design determine header performance coating is just for looks.
 
Thermal Coatings

The silvery looking Thermal Barrier coating keeps heat from passing through it. This coating raises the working temperature inside of the combustion chamber(thus also helps emissions with complete combustion). I would suggest that you start with a colder range spark plug if you were to thermal coat your entire exhast system. There are engineers that have documented temperature drops of 100 to 300 degrees of under hood heat. What do you think dropping under hood temperature 100 degrees does to your inlet charge temperatures? Barrier coatings on exhaust system components contain the heat into the system and preclude the heat from just migrating around the semi-closed container called your engine bay. I hope this kind of covers what you are looking for. As for numbers, I am not sure if any have been made. It would not be a big horsepower mod, but it helps the engine run better, kind of like changing your spark plug wires or your ignition system. I could talk about thermal coating all day, because there are tons of advantages to it. I read a really good artical in one of the Turbo magazines a few months ago. It was the issue with the blue greddy 350z on the cover.
 
Last edited:
Not only do thermal coatings lower underhood temps, but the exhaust flows faster as well. Since the exhaust gases haven't cooled, they are less dense and therefore easier to push out (less backpressure). Just put in a larger diameter pipe, right? WRONG! Obviously too small a pipe is restrictive, but too large a pipe allows more gas mass in the pipes to cool before being pushed out, thus resulting in higher backpressure as well. Its all about fluid dynamics.
 
COOS & NSXT hit most of the points although I could nitpick the analogy to plug wires etc. However, every unbiased scientific dyno test I've seen over the years (just a few) have been unable to confirm a meaningful HP gain on a normally aspirated engine. Granted, that's in a shop for short runs and in some cases on an engine dyno where the engine is out in the air, but the last test actually showed a net loss throughout the range. (They attributed that to the fact that the header was properly tuned to start with and the inside coating slightly reduced the diameter.) And that was with a mild steel header! Though not nearly as good as coatings, SS headers are far better than plain steel at holding in the heat.

As for intake temp, you shouldn't be drawing air directly from the engine compartment so that 100 degrees is not meaningful. It may translate into a few degrees of IAT at most as the air races through the intake. Mind you, lower temps under there are sill a good thing, but probably not for that reason.

The most likely benefit is on a turbo motor where retaining heat in the exhaust helps to spin the turbo up faster, but I've never seen a proper study on that. Bottom line, theories are great and people with lot's of book learning will gladly tell you all kinds of things, but the real world invariably has factors not accounted for by textbook theory.
 
FYI,
If you coat Comptech headers, then you void thier warranty.
John


Juice said:
I know this has been covered before, but I don't know that any conclusion has been reached. Does anybody offer a header/exhaust coating that improves performance (real numbers) and what is their compatability with turbo/superC upgrades? Is one better than another? Relative to costs?

Just got my new Taitec headers and cat bypass pipes.
 
Last edited:
Back
Top