Changing my clutch for first time in 11 years. What other things/parts to consider

Joined
10 December 2006
Messages
453
Location
GB
When doing my clutch (very low miles used kit which included flywheel, both clutch friction discs, intermediate and pressure plates), I've read I should tackle a few things. Clutch master/slave cylinder, rear main seal, oil pan gasket. What else do I need to consider?

I've found these part numbers for my 1994 manual car:
Am I on the right track?
What other little pins etc do I need? Multiple quantities for pins or seals you suggest as well please.

Master: 46920-SL0-A01
Slave: 46930-SL0-003

Slave O-Ring:
91352-SD4-000

46912-SD4-000 Pin, Clutch Pedal

BEARING, CLUTCH RELEASE
Part Number: 22810-PR8-003

BEARING, CLUTCH PILOT
Part Number: 91006-PR7-008

OIL SEAL (98X80X10) (NOK)
Part Number: 91214-PL2-003

GASKET, OIL PAN
Part Number: 11251-PH7-000

OIL SEAL (42X63X9)
Part Number: 91207-PR8-005

OIL SEAL (40X68X9)
Part Number: 91206-PR8-005

*EDIT* My clutch is a used OEM kit.
So after reading I would also need bolts or do I re use the bolts from my current OEM twin disk?
Which bolts would be needed?:
https://www.oemacuraparts.com/auto-...-cat/5mt-clutch-scat/?part_number=22000pr7305
 
Last edited:
When doing my clutch, I've read iI should tackle a few things. Clutch master/slave cylinder, rear main seal, oil pan gasket. What else do I need to consider?
Also whenever I've replaced parts I've always replaced bolts, screws & whatever other items that attached or could be replaced. I've found these part numbers for my 1994 manual car.

Am I on the right track?
What other little pins etc do I need? Multiple quantities for pins or seals you suggest as well please.

Master: 46920-SL0-A01
Slave: 46930-SL0-003

Slave O-Ring:
91352-SD4-000

46912-SD4-000 Pin, Clutch Pedal

BEARING, CLUTCH RELEASE
Part Number: 22810-PR8-003

BEARING, CLUTCH PILOT
Part Number: 91006-PR7-008
- I think this comes with the clutch kit - maybe you don't need it if you bought the kit

OIL SEAL (98X80X10) (NOK)
Part Number: 91214-PL2-003

GASKET, OIL PAN
Part Number: 11251-PH7-000

OIL SEAL (42X63X9)
Part Number: 91207-PR8-005

OIL SEAL (40X68X9)
Part Number: 91206-PR8-005


I also have the:
22841-PR8-010 Boot, Release Fork - where the clutch arm comes out of the transmission

Maybe oil pan baffle - now that the pan is down easier to do it if you thought about it.

Transmission fluid drain
[TABLE="width: 831"]
<tbody>[TR]
[TD]94109-14000[/TD]
[TD]WASHER, DRAIN PLUG (14MM) (transmission)[/TD]
[/TR]
[TR]
[TD]94109-20000[/TD]
[TD]WASHER, DRAIN PLUG (20MM) (transmission)[/TD]
[/TR]
[TR]
[TD]08798-9031[/TD]
[TD]FLUID, MT (Transmission fluid) - need 3 qts and a pump for the bottles to get it in.[/TD]
[/TR]
</tbody>[/TABLE]

Clean the transmission filter while you are down there - I just washed mine, but there is a sealing o-Ring:
91307-PR8-005 O-Ring (29.7X2.4)

This list could go on - maybe TB/WP while engine is lowered...
How do the spool valve gaskets look?
...
Like I said - endless joy.
Free advice - worth every penny.
 
Last edited:
I also have the:
22841-PR8-010 Boot, Release Fork - where the clutch arm comes out of the transmission

Maybe oil pan baffle - now that the pan is down easier to do it if you thought about it.

Transmission fluid drain
[TABLE="width: 831"]
<tbody>[TR]
[TD]94109-14000[/TD]
[TD]WASHER, DRAIN PLUG (14MM) (transmission)[/TD]
[/TR]
[TR]
[TD]94109-20000[/TD]
[TD]WASHER, DRAIN PLUG (20MM) (transmission)[/TD]
[/TR]
[TR]
[TD]08798-9031[/TD]
[TD]FLUID, MT (Transmission fluid) - need 3 qts and a pump for the bottles to get it in.[/TD]
[/TR]
</tbody>[/TABLE]

Clean the transmission filter while you are down there - I just washed mine, but there is a sealing o-Ring:
91307-PR8-005 O-Ring (29.7X2.4)

This list could go on - maybe TB/WP while engine is lowered...
How do the spool valve gaskets look?
...
Like I said - endless joy.
Free advice - worth every penny.

WB TP Isn't due yet for mileage/age. I'll look into what you suggested. Thanks
 
How many miles on the car?

160 000km's
WP/TB done is done
-all coolant hoses changed
-fuel filter
-fluids changed
-Axles rebuilt (damaged boot)
-Spool gaskets, valve gaskets (every part that is suggested by Larry & others when doing WP TB)
-alternator
-crank shaft pulley shield
-02 sensors
-spark plugs
-AC refill

That's off the top of my head for slightly more important things. Over the 11 years obviously somethings have been done more than once. A lot of things replaced ahead of time based on history/searching through the board.
Clutch area/rear main seal's slight sweating is the only area I have yet to tackle.
 
Bolts: loctite blue will be your friend.

Are you're going to open the gearbox as well?

Clutch master/slave not necessary. If they've never been changed then yes.

Oil pan: you'll have to remove the header not the gearbox. No gain here doing it at the same time.

Depending on the condition: clutch release bearing guide and fork.
 
Bolts: loctite blue will be your friend.

Are you're going to open the gearbox as well?

Clutch master/slave not necessary. If they've never been changed then yes.

Oil pan: you'll have to remove the header not the gearbox. No gain here doing it at the same time.

Depending on the condition: clutch release bearing guide and fork.

I'm considering having the shop open the gear box because of the noise I hear in when in neutral. It goes away from I push the clutch in (I bumped an old thread to get Larry to give part #'s).
 
Back
Top