The brake rotor is just like any other rotating mass on the car. Whenever it's out of balance it creates vibration resonances. When you get into the bigger ring-on-hub style rotors on a BBK kit then the problem is aggravated. I've never noticed this problem with factory one-piece rotors and don't even notice it with my 13" & 14" rotors at street/hwy speeds. It's when the car goes 90+mph the vibration becomes noticeable and it only gets worse. Couple that with my anal personality...hence my post.
Also any normal wear on the rotors can potentially cause them to go out of balance (i.e. hard track days, bad heat cycles, aggressive pads, rotor resurface, etc). A ring change also requires a rebalance - well you should rebalance. Most quality BBK kits out there come balanced from the factory. If you look at one closely, some material are shaved off on the inner vane section of the rotor. That's material taken off to balance the rotor.
If someone else out there with real racing experience can chime in that would be great
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