Clutch Initialization
All NSX dual-disc clutches require an initialization procedure when they are
first installed. If the clutch is not initialized, the intermediate plate will
not completely disengage, causing the clutch to "drag" and making it difficult
to shift into gear. This is also bad for the clutch. All 1991 - 1996 NSXs came
with a dual-disc clutch from the factory. Most aftermarket replacements are also
dual-disc. The 1997+ cars came with a single-disc setup, and some aftermarket
clutches (such as Comptech) are single-disc for all model years. Cars with
single-disc clutches do not need to worry about this - it is unique to the
dual-disc clutch setups. Total time should be an hour or less including prep and
cleanup. Difficulty is about the same as an oil change.
Tools
- 8mm open end wrench
- 8mm socket (optional, you can use the wrench of you want)
- 10mm socket
- 19mm socket
- 8" extension
- Rratchet (2 will be easier)
- Pencil
- Service manual
Steps
- Remove three of the 8mm bolts that hold the plastic fuel injector covers
on
- Put the car up on jack stands
- Put the car in neutral
- Where the tranny meets the engine there is a ¼ moon shaped flywheel
inspection panel held on by three (3) 10mm bolts. Remove the panel.
- Refer to the service manual on Clutch Initialization for a picture of the
holes on the flywheel and a better view what you're doing
- You will need the 19mm socket and 8" extension to turn the fly wheel. On
the opposite side of the engine where 2 belts meet is the 19mm bolt you turn
to rotate the flywheel. Rotate it clockwise until you get one of the screw
holes near the bottom so it easy to reach.
- Start threading 8mm bolt into the hole by hand and switch to the 8mm
wrench when it’s started.
- Turn it until you can feel the pressure increase when it touched the mid
plate. Then turn 360 degrees.
- Rotate the flywheel and repeat steps 7 & 8 for the other 2
- Continue turning each bolt 360 at time and moving to the next until they
each bolt bottoms (which should be about the same time)
- Remove the 8mm bolts
- Put the inspection cover back on
- Make sure you have the 8mm screw and no others
- Lower the car
- Put the 8mm bolts back in the injector cover
- Test drive.
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